Competitive PtX

Facts
Category
Problem owner
Stiesdal Hydrogen
Everfuel
Project period
Total budget
36,332,778 kr.Partners
Fredericia School of Marine Engineering
KK Wind Solutions
SDU
Welcon
Work-Live-Stay
Energy Cluster Denmark
About the project
Challenge
Denmark has set an ambitious goal to achieve climate neutrality by 2045. Reaching this target requires a comprehensive transformation of energy supply and consumption, where fossil fuels are replaced by sustainable alternatives. Power-to-X (PtX) technologies, including hydrogen production via electrolysis, play a crucial role in this transition.
However, current PtX solutions are not yet cost-effective enough to compete with fossil-based alternatives such as natural gas-derived hydrogen.
Additionally, there is a need to build competencies within the PtX industry to ensure a qualified workforce.
The project addresses both of these challenges.
Solution
The project has two key objectives:
- Development of a standardized, modular, and scalable electrolysis plant for hydrogen production – named HydroGen2.
- Support for competence development within PtX in Southern Jutland to ensure a qualified workforce.
Unlike traditional electrolysis plants, which require extensive engineering and coordination of custom-designed components, the HydroGen2 concept will be based on industrial serial production.
This enables significant savings in infrastructure and installation time, as the plants are manufactured in a factory setting and require minimal adaptation at the installation site.
The current practice for building electrolysis plants is both expensive and time-consuming, often with costs amounting to 150–200% of the electrolysis units themselves and installation and commissioning periods of up to a year.
HydroGen2 will change that by:
- Standardizing and industrializing the production of electrolysis plants.
- Reducing infrastructure costs to only 50% of the electrolysis unit's price.
- Shortening installation time from 6–12 months to just a few weeks.
- Significantly reducing the need for project-specific engineering.
Impact
These improvements will lower the cost of hydrogen production, thereby contributing to making green hydrogen more competitive.
The project is expected to result in:
- A 20–30% reduction in hydrogen production costs, making green hydrogen economically attractive compared to fossil alternatives.
- Increased energy efficiency and improved sector coupling in the energy system.
- Creation and retention of jobs in Denmark’s PtX sector.
- Reduced CO₂ emissions and contributions to Denmark’s climate goals.
Overall, the project will play a central role in the green transition by delivering a cost-effective and scalable solution for hydrogen production while ensuring the necessary competence development within the industry.
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